Application Catalog


116 - Operating Time Analysis of an Injector by Evaluating the Reduction in Eddy Currents <TR>


Overview
Operating Time Analysis of an Injector by Evaluating the Reduction in Eddy Currents of a PM Stepper Motor :Overview
Closeup
A solenoid type injector used in engines opens a valve and injects fuel by moving a plunger with magnetic force created by an electromagnet.The response for the applied voltage is evaluated to improve the fuel consumption by maintaining the flow of fuel dispersed by an injector into an engine.Evaluating ways to reduce the eddy currents to improve the response characteristics of an injector is advantageous because the eddy currents produced by the currents slow the response of the injector.
This example presents the use of a magnetic field analysis to obtain the response characteristics of a solenoid type injector by evaluating ways to reduce the amount of eddy currents.

Joule Loss / Current Density Distribution
The Joule loss of each part is indicated in Fig. 1 and the current density distribution at 1.3 msec when the Joule loss of the core is largest is indicated in Fig. 2 and Fig. 3.
The Joule loss differs largely especially in the core with a peak that is reduced by approximately 20 %. The eddy currents are reduced using a core designed with narrow slots as indicated in Fig. 2 and Fig. 3.
Operating Time Analysis of an Injector by Evaluating the Reduction in Eddy Currents:Joule Loss / Current Density Distribution
Closeup
Operating Time Analysis of an Injector by Evaluating the Reduction in Eddy Currents:Joule Loss / Current Density Distribution
Closeup
Operating Time Analysis of an Injector by Evaluating the Reduction in Eddy Currents:Joule Loss / Current Density Distribution
Closeup

Response Characteristics
The response performance of the plunger versus time is indicated in Fig. 4, and the attractive force is indicated in Fig. 5.
The displacement of the plunger is positive in the direction the valve opens, and the valve is fully open at a position of 0.1 mm. The fuel pressure of 5 N is constant against the direction of motion. The plunger does not move right after the current is applied, but rather begins moving when the fuel pressure exceeds the attractive force as indicated in Fig. 4 and Fig . 5. The response characteristics and attractive force are improved by reducing the eddy currents using slots.
Operating Time Analysis of an Injector by Evaluating the Reduction in Eddy Currents:Response Characteristics
Closeup
Operating Time Analysis of an Injector by Evaluating the Reduction in Eddy Currents:Response Characteristics
Closeup

Updated: 2011-07-12



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