Application Catalog


127 - Resistance Heating Analysis <HT,TR>


Overview
Resistance Heating Analysis :Overview
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The characteristics of metal that are fabricated, such as shafts, worsen as deformation occurs. Therefore, the fabricated deformation that occurs during thermal processing is difficult to repair, but needs to be removed so that a standard composition is achieved.
The entire metal body needs to be heated uniformly by the thermal processing to improve the characteristics. It is advantageous to measure the temperature distribution when heating the metal. A thermal analysis can be performed by using the Joule losses that are obtained with a magnetic field analysis as the heat source in JMAG.
This example presents the use of a magnetic field and thermal analysis to obtain the temperature distribution, temperature variations, and heat flux distribution of the metal object heated by resistance heating.

Temperature Distribution
Resistance Heating Analysis:Temperature Distribution
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The temperature distribution of the heated body is indicated in Fig. 1. The center of the heated body has the highest temperature regardless of the time.

Temperature Variations
The temperature variations for the measuring points A, A', B, and B' are indicated in Fig. 2. The difference in the temperature does not vary between at surface or center of the heated body (A-A', B-B'). Furthermore, there is a temperature difference between the ends and center of the heated body (A-B, A'-B') that reaches approximately 200 degrees Celsius at 700 seconds. Resistance Heating Analysis:Temperature Variations
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Heat Flux Distribution
Resistance Heating Analysis:Heat Flux Distribution
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The heat flux distribution at 700 seconds is indicated in Fig. 3. The heat is transferred from the heated body to the coil causing the temperature difference in the length direction of the heated body, as indicated by the figure.
Innovations are required to reduce the temperature difference in the length direction to achieve more uniform heating characteristics.

Updated: 2011-01-17



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