Application Catalog


97 - Sound Pressure Analysis of a Transformer <FQ,DS>


Overview
Sound Pressure Analysis of a Transformer of a PM Stepper Motor :Overview
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In recent years, the demand to reduce vibration and noise is growing while the requirements for higher efficiency and smaller and lighter transformers grow with environmental conservation trends. The primary cause of noise for transformers is the electromagnetic vibrations and the resonance phenomena at the eigenfrequency of the structure. A sound pressure analysis can be performed with a coupled magnetic field and structural analysis that uses the electromagnetic force as excitation force.
This example presents the use of a coupled magnetic field and structural analysis to obtain the sound pressure distribution accounting for the electromagnetic force of the core when the transformer is operating on a power supply frequency of 6 kHz.

Electromagnetic Force Distribution
The electromagnetic force distribution of the core when the transformer is operating is indicated in Fig. 1.
There is a strong force acting in the Z-axis direction in the gap area, as indicated in the figure. Furthermore, the frequency is 12 kHz, or two times the power supply frequency, because the electromagnetic force is only acting as attraction force.
Sound Pressure Analysis of a Transformer:Sound Pressure Level Distribution
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Eigenmode
Sound Pressure Analysis of a Transformer:Electromagnetic Force Distribution
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The eigenmode of the transformer is indicated in Fig. 2.
The transformer is only minimally deformed in the Z-axis direction at the low order eigenmodes relatively close to 12 kHz, which is the frequency of the electromagnetic force. The mode causing deformation in the Z-axis direction around the gap of the core is at 47 kHz and 66 kHz.

Acceleration Distribution
The acceleration distribution at 12 kHz is indicated in Fig. 3.
The deformation mode is larger at 47 kHz and 66 kHz, as indicated by the figure. This is because the electromagnetic force produced around the gap of the core and the deformation mode at 47 kHz and 66 kHz are in the same Z-axis direction. Furthermore, the sides of the core are also largely deformed by the attractive force of the gap.
However, there is no resonant frequency produced because the frequency of the electromagnetic force is sufficiently lower than the eigenfrequency.
Sound Pressure Analysis of a Transformer:Eigenmode
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Sound Pressure Level Distribution
Sound Pressure Analysis of a Transformer:Eigenmode
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The sound pressure level distribution at 12 kHz is indicated in Fig. 4.
The electromagnetic force acting in the Z-axis direction and the sound pressure in the X-axis direction causing the most deformation of the core is large. The sound pressure level is not that large because the eigenfrequency of the deformation mode causing the largest electromagnetic vibrations and the 12 kHz frequency of the electromagnetic force are separated.

Updated: 2011-07-12



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