Application Catalog



SPM motor
163 - Current vs. Torque Analysis of an SPM Motor Module:DP 2011-07-12
The relationship between the current and torque is a fundamental characteristic of motors. The torque produced by the current increases linearly as the current increases up to a certain point, but the torque produced by the current decreases by the magnetic saturation when the current is increased further. Understanding the current versus torque characteristics using simulation is beneficial for examining the motor design and drive state.
This example presents the use of a magnetic field analysis to obtain the current and torque characteristics that are fundamental to SPM motors.
159 - Influence Analysis of Dimensional Tolerance using Morphing Module:DP 2011-02-28
The angle of the magnets in SPM motors use a fillet or chamfer. However, the fillet and chamfer of each product that is manufactured varies because to completely fabricate the same fillet or chamfer is difficult in the manufacturing process. Therefore, the dimensional tolerance is set so the motor performance is not affected by these variations.
This example presents the use of a magnetic field analysis to compare whether the cogging torque of the SPM motor is influenced by changing geometry in the tolerance range assuming the dimensional tolerance of the chamfer is ±0.4 mm.
124 - Cogging Torque Analysis of an SPM Motor Accounting for an Varied Stator Diameter Module:DS,DP 2011-02-28
When a motor is constructed, the diameter of the stator becomes uneven because of fabrication errors and shrink fitting. It is advantageous to investigate the uneven diameter of the stator because it largely effects the cogging torque.
This example presents the use of a structural and magnetic field analysis to obtain the cogging torque with stator teeth that have an uniform and varying diameter based on the displacement obtained with a stress analysis.
120 - Thermal Demagnetization Analysis of an SPM Motor Module:DP 2011-07-12
Demagnetization may occur in an SPM motor during rotation because of the rising temperature caused by the eddy currents, or the reverse magnetic field produced by the coil in the permanent magnet.The need to evaluate the demagnetization using a magnet field analysis is becoming more important because demagnetization reduces the performance of an SPM motor.The mechanical characteristics need to be evaluated accounting for demagnetization caused by rising temperatures while the motor is driven, because the demagnetization is irreversible even after the temperature decreases once the operating point of the magnet exceeds the knee point.
This example presents the use of a magnetic field analysis to evaluate the torque waveform and demagnetization of an SPM motor while changing the temperature of the permanent magnet.
115 - Eccentricity Analysis of an SPM Motor Module:DP 2011-07-12
Eccentricity may occur in the motor due to a misalignment of the rotation axis and the center axis of the motor.
Evaluating the effects of eccentricity is often requested because vibration and noise in the motor due to an unbalanced magnetic flux density distribution and electromagnetic force caused by eccentricity.
This example presents the use of a magnetic field analysis to obtain the torque waveform and effects on the electromagnetic force acting on the stator for an SPM.
114 - Vibration Analysis of an Outer Rotor Motor Module:DS,DP 2011-07-12
An outer rotor motor has a magnetic rotor that rotates around a stator. An outer rotor motor can produce a larger amount of torque than an inner rotor motor with the same diameter because the radius of the outer rotor is larger.Vibrations produced by electromagnetic force can be produced as the motor rotates. The fabrication of the motor can be modified, such as adding and fabricating holes in the rotor core to change the eigenfrequency reducing the amount of electromagnetic vibrations that can cause noise or damage the motor.This example presentsthe use of a magnetic field analysis and structural analysis to obtain the sound pressure caused by electromagnetic vibrations in an outer rotor motor with holes fabricated in the rotor core.
108 - Centrifugal Force Subversion Analysis of a Ring Magnet Module:DS 2011-01-17
The development of motors able to reach high rotation speeds is expanding as the technology is more widely implemented in the industrial field of permanent magnet synchronous motors.A magnet will shatter when the amount of stress surpasses the mechanical strength in an SPM motor that uses a ring magnet. This problem stems from the centrifugal force produced in a rotor at high rotation speeds. Analyzing the maximum rotation speed of a motor through simulation to evaluate methods to prevent the magnet from shattering, such as designing reinforcement rings, becomes highly advantageous during the design stage.This example analyzes the tensile stress distribution of a ring magnet when the permanent magnet synchronous motor is rotated at high speeds.
103 - Efficiency Analysis of a Permanent Magnet Synchronous Motor Module:DP 2011-01-17
A permanent magnet synchronous motor rotates by converting electric energy to mechanical energy.The important thing when converting energy is efficiency indicated by the power factor for the amount of current effectively used, as well as the percentage of output versus input.Evaluating the power factor and input/output characteristics that account for efficiency is necessary to design a highly efficient motor.This example presents the use of a magnetic field analysis to evaluate the efficiency of a permanent magnet synchronous motor.
93 - Cogging Torque Analysis of a Motor with 8 Poles and 9 Slots Accounting for Eccentricity Module:DP 2010-08-31
Eccentricity can occur on the center axis or the rotation axis of a motor. It is advantageous to evaluate the effects of eccentricity because it can cause vibrations and noise and break the symmetry of the magnetic flux density distribution and the electromagnetic force.
This example presents the use of a magnetic field analysis to obtain the cogging torque and electromagnetic force with and without eccentricity.
80 - Magnetization Analysis of an SPM Motor with a Skewed Magnet Module:TR 2011-01-31
Motors are not only required to be more compact and have higher efficiency, but also to have less noise and vibration. One of the reasons of noise and vibration is cogging torque, which is caused by the interaction between the iron core and the permanent magnet. Cogging torque can be reduced by applying skew. This note presents the use of magnetic field analysis to evaluate the magnetic flux density distribution and cogging torque of an SPM motor with a skewed magnet.
46 - Surface Magnetic Flux Density Analysis Accounting for the Magnetization Direction Module:DP,ST 2011-07-12
Cogging torque is produced as a motor rotates. Problems such as a reduction in efficiency, vibrations, and noise can be improved by reducing the amount of cogging torque that occurs. One factor that affects the cogging torque is the direction the magnets are magnetized. This example presents the use of a magnetic field analysis to obtain the surface magnetic flux density for the radial pattern, parallel anisotropy pattern, and the polar anisotropy pattern of magnets. Furthermore, the flux linkage, induced voltage, and cogging torque are obtained for an SPM motor that uses magnets with these magnetization patterns.
40 - Cogging Torque Analysis of an SPM Motor Module:DP 2011-01-17
Cogging torque is produced by the interaction between the permanent magnet and the stator core when the rotor rotates with no current flow. The cogging torque prevents the smooth rotation of the rotor, which may lead to vibration and noise. So the evaluation of the accurate cogging torque can be an important issue. The period of the cogging torque is determined by the number of poles and slots, so they are significant factors for evaluating cogging torque.This note presents the use of magnetic field analysis for evaluating the cogging torque of an 8-pole, 9-slot SPM motor, which has relatively small period of the cogging torque.
34 - Demagnetization Analysis of an SPM Motor Module:DP 2011-07-12
When a motor is rotating, the permanent magnet in the motor can be demagnetized due to the temperature rise caused by the eddy current loss and the reverse magnetic field generated by the coil. As the demagnetization of the permanent magnet reduces the motor performance, it is important that the demagnetization can be evaluated with magnetic field analysis. This note presents the use of a magnetic field analysis of an SPM motor to evaluate how the demagnetization caused by the reverse magnetic field change with varying current flow.
31 - Iron Loss Analysis of an SPM Motor Including the Effect of Press-fitting Stress Module:DS,DP,LS 2011-03-31
The laminated structure of the core can be maintained by press fitting or shrink fitting. When a magnetic steel sheet is used for the core of a motor, the stress caused by press fitting is known to affect the increase of iron loss. So, the press-fitting stress needs to be taken into account in iron loss analysis.
This example presents the use of a structural analysis and magnetic field analysis to obtain the iron loss density of an SPM motor with and without press-fitting stress.
30 - Magnetization Analysis of an SPM Motor Module:ST,CB 2011-02-28
A magnetized magnet needs a careful handling at the time of assembling a motor, so it is useful to magnetize the magnet after placing it in the motor. When the anisotropic magnet placed in the motor is magnetized, the effective magnetization field distribution is determined by the magnetization field and the orientation of the magnet. Magnetizing Tool of JMAG can be used to obtain the magnetization field distribution, taking into account the magnetization field of the magnet evaluated in advance. This note presents the use of magnetic field analysis to obtain the magnetization field used to magnetize a permanent magnet placed in an SPM motor and also to obtain the surface magnetic flux density of the magnet.
29 - Iron Loss Analysis of an SPM Motor with Overhanging Magnet Module:LS,TR 2011-01-17
When a motor has magnet overhang, the flux is generated both in the in-plane direction and the lamination direction, which then increases the iron loss. To evaluate the loss increases caused by the overhang, those caused by the flux in the in-plane direction and those by the flux in the lamination direction need to be separated. This note presents the use of a no-load iron loss analysis of an SPM motor with and without overhanging magnet.
24 - Cogging Torque Analysis of an SPM Motor with a Skewed Stator Module:TR 2011-02-28
For motors, there is a need of reducing vibration and noise. Cogging torque is one cause of vibration and noise, so reducing cogging torque is an important issue. And one way of reducing the cogging torque is to skew either the rotor or the stator. This note presents the use of magnetic field analysis to evaluate the cogging torque of an SPM motor with the skewed stator.
21 - Iron Loss Analysis of an SPM Motor Including the Effect of Shrink Fitting Module:DS,DP,LS 2011-01-17
Shrink fitting is a procedure in which heat is used to make a very strong joint between two pieces of metal such as frame and stator. In this case, the stator is inserted into the frame by extending the radius of the frame using heat. The stress caused by shrink fitting is known to affect the iron loss and magnetic circuit. So, it is important to include the effect of thermal stress in iron loss analysis and magnetic field analysis. This note presents the use of structural analysis and magnetic field analysis to obtain iron loss density of an SPM Motor by taking into account the stress caused by shrink fitting.
20 - Sound Pressure Analysis of an SPM Motor UP!Module:DP,DS2012-04-10
As electric motors are becoming more common, motors which create less noise are in high demand. Sound can be divided into categories of electromagnetic noise, mechanical noise, and draft noise, where electromagnetic noise is the most common for medium and small sized motors. Sound can be divided into categories of electromagnetic noise, mechanical noise, and draft noise, where electromagnetic noise is the most common for medium and small sized motors.
The electromagnetic force in a motor vibrates as an electromagnetic excitation force which creates noise. The vibration and noise are generated when the electromagnetic excitation force resonates with the motor's eigenmodes. In order to evaluate this phenomenon more accurately, it is necessary to understand the distribution of electromagnetic force that moves the stator core which is the basis for the radiated sound. The distribution of electromagnetic force or the eigen modes in a model that depends on the geometry of a stator core is required for running an analysis such as for the finite element analysis.
This Application Note shows an example of an evaluation of a reactor's sound pressure, when acquiring electromagnetic force generated by a stator core for a SPM motor and linking the eigen modes of a motor.
15 - Cogging Torque Analysis of an SPM Motor with a Step Skewed Magnet UP!Module:TR2012-04-10
Reductions in vibration and noise are being sought after because they are a cause of torque variations in motors, and demands for reduction are particularly strong with motors that are used in machine tools and power steering. Cogging torque, which is a torque variation that is produced when there is no current, is generated because the electromagnetic force, which is produced in the gap, changes in relation to the rotor's rotation, making it necessary to apply skew to the stator and rotor and improvise with the magnet and stator's geometry in order to limit said variations in electromagnetic force as a countermeasure for reducing the torque variations. When applying skew, force in the thrust direction is produced in exchange for a reduction in the cogging torque, meaning that there is the disadvantage of producing eddy currents from the magnetic flux that links in the lamination direction.
Consequently, in order to accurately evaluate a motor that has skew applied, one needs a magnetic field analysis simulation that uses the finite element method (FEM), which can account for a detailed 3D geometry, instead of studies that use the magnetic circuit method or a 2D magnetic field analysis.
This Application Note presents the use of magnetic field analysis to evaluate the magnetic flux density distribution and cogging torque in each part of an SPM motor with a step skewed magnet.







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